PLC Programmer - Ford GVOSS Standards

PLC Programmer – Ford GVOSS Standards

Position Summary

We are seeking an experienced PLC Programmer with strong knowledge of Ford GVOSS standards to design, develop, troubleshoot, and support industrial automation systems. The ideal candidate will have hands-on experience with Allen-Bradley PLCs, Rockwell Automation, HMI programming, and automotive manufacturing controls.

This position requires a strong understanding of Ford Global Vehicle Operations Structured Standards (GVOSS), electrical control systems, manufacturing equipment, and plant-floor automation. The PLC Programmer will work closely with engineering, maintenance, production, and integration teams to ensure reliable, safe, and standards-compliant control systems.

Responsibilities

• Develop, modify, and troubleshoot PLC programs for automated manufacturing equipment.
• Program and support Allen-Bradley ControlLogix and CompactLogix PLCs.
• Create, update, and maintain HMI applications using FactoryTalk View or similar platforms.
• Ensure control systems comply with Ford GVOSS standards and applicable plant requirements.
• Perform PLC commissioning, equipment startup, system validation, and production support.
• Troubleshoot electrical, controls, communication, and automation issues using structured diagnostic methods.
• Integrate PLCs with robotic systems, conveyors, safety devices, vision systems, and manufacturing equipment.
• Configure and troubleshoot industrial networks, including EtherNet/IP, DeviceNet, and related communication protocols.
• Review and interpret electrical schematics, control panel drawings, I/O documentation, and equipment specifications.
• Develop and maintain PLC documentation, program backups, alarm descriptions, sequence-of-operation documents, and change records.
• Support machine safety systems, interlocks, fault recovery, and safe operating sequences.
• Collaborate with controls engineers, electricians, robot programmers, equipment suppliers, and manufacturing personnel.
• Identify opportunities to improve equipment reliability, cycle time, uptime, and overall production efficiency.
• Provide technical support during equipment installation, launch, and continuous-improvement activities.
• Follow applicable safety, quality, and automotive manufacturing standards.

Qualifications

• Proven experience as a PLC Programmer, Controls Engineer, or Automation Engineer in an industrial manufacturing environment.
• Demonstrated knowledge of Ford GVOSS standards.
• Hands-on experience programming Allen-Bradley ControlLogix or CompactLogix PLCs.
• Proficiency with Studio 5000, RSLogix 5000, or related Rockwell programming software.
• Experience developing or troubleshooting FactoryTalk View HMI applications.
• Strong knowledge of ladder logic, PLC sequencing, I/O systems, alarms, interlocks, and fault diagnostics.
• Experience with automotive manufacturing automation, assembly systems, material handling, or body-shop equipment.
• Ability to read and interpret electrical schematics, panel drawings, and technical documentation.
• Working knowledge of industrial communication networks and device integration.
• Experience with system startup, commissioning, debug, and production-floor troubleshooting.
• Strong analytical, communication, and problem-solving skills.
• Ability to work independently and collaborate with cross-functional engineering and maintenance teams.
• Willingness to support project launches, production downtime, or off-shift activities as required.

Preferred Qualifications

• Experience with Ford manufacturing facilities, Ford-approved system integrators, or Ford equipment specifications.
• Knowledge of robotics integration, including FANUC or ABB systems.
• Experience with safety PLCs, safety relays, light curtains, scanners, and machine-guarding systems.
• Familiarity with VFDs, servo systems, vision systems, barcode readers, and industrial instrumentation.
• Experience with automotive launch, equipment installation, or controls validation projects.
• Associate or bachelor's degree in Electrical Engineering, Automation, Mechatronics, Controls Engineering, or a related technical field.

PLC Programmer, Ford GVOSS standards, Allen-Bradley PLCs, ControlLogix, CompactLogix, Rockwell Automation, Studio 5000, RSLogix 5000, FactoryTalk View, HMI programming, ladder logic, controls engineering, industrial automation, PLC commissioning, automotive manufacturing automation, robotics integration, EtherNet/IP, electrical schematics, machine safety systems, production troubleshooting

Company DescriptionHiring Transparency & AI Disclosure Statement
In compliance with applicable Canadian employment regulations, we confirm that this job posting represents a current, active vacancy within our organization.
We do not use artificial intelligence (AI) tools to screen, assess, rank, or make hiring decisions. All applications are reviewed and evaluated by human recruiters and hiring managers.
If our hiring practices change in the future to include AI-assisted tools, appropriate disclosure will be provided in accordance with applicable laws.Company DescriptionHiring Transparency & AI Disclosure StatementIn compliance with applicable Canadian employment regulations, we confirm that this job posting represents a current, active vacancy within our organization.We do not use artificial intelligence (AI) tools to screen, assess, rank, or make hiring decisions. All applications are reviewed and evaluated by human recruiters and hiring managers.If our hiring practices change in the future to include AI-assisted tools, appropriate disclosure will be provided in accordance with applicable laws.