CNC Manufacturing Engineer-Fabrication

Our client, a leading manufacturer of metal processing for a variety of Industries, including Construction and Automotive to name a few, located in the Windsor area is seeking a dynamic Manufacturing Engineer - CNC Machining/Fabrication for their
The Manufacturing Engineer is responsible for developing, optimizing, and supporting machining and fabrication processes, for aluminum extrusions, to meet the quality, cost, and delivery requirements of Tier 1 automotive and other customers. This role involves introduction of new processes, tooling and equipment, implementing lean manufacturing principles, ensuring compliance with APQP/PPAP requirements, and driving continuous improvement initiatives to maintain competitive production capabilities. Typical processes include CNC machining, cutting, bending, drilling, punching, deburring, etc.

Key Responsibilities
Process Development & Optimization

• Design, validate, and implement machining and fabrication processes for metal formiing.
• Specify, design, procure, build and launch new equipment, tooling, fixtures, and gauges to support new products and processes
• Develop standardized process documentation, including process flow diagrams, production specifications, machinery and equipment SOWs and work instructions.
• Establish and maintain process parameters to achieve required quality and optimal process cycle time

New Product Introduction (APQP/PPAP)

• Participate in APQP gate reviews and ensure all manufacturing deliverables are met.
• Lead or support PFMEA development, control plans, MSA and process capability studies.
• Lead or support the coordination of production trials, dimensional validation, and final PPAP submissions.
• Responsible for new equipment, tooling, fixtures, gauges, through in house and outsourcing activities, lead and manage these activities from concept through to PPAP, SOP and handoff to operations.
• Lead or support PPAP submissions, including capability reports, process documentation, and sample part approvals

Production Support

• Troubleshoot machining, fabrication, fixturing, gauging, and assembly process issues
• Work closely with quality, maintenance and production departments to improve equipment reliability and uptime.
• Support root cause analysis and corrective action implementation

Continuous Improvement & Lean Manufacturing

• Identify and lead waste reduction projects to improve OEE, throughput, and cost efficiency.
• Implement 5S, SMED, and error-proofing techniques
• Use data-driven methods (SPC, Pareto, time studies) to prioritize improvements

Quality & Compliance

• Ensure all processes meet IATF 16949 and customer-specific requirements.
• Support internal and external audits with documentation and process evidence.
• Maintain process safety compliance with plant health and safety policies.

Qualifications

• Bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering (or equivalent experience).
• Minimum 3 years of experience in a Manufacturing or Process Engineering role within a Tier 1 or Tier 2 automotive environment, preferably in metal forming and fabrication
• Strong understanding of CNC machining, and metal forming processing.
• Knowledge of GD&T, SPC, APQP, PFMEA, MSA and PPAP requirements.
• Proficiency with CAD/CAM software (e.g., SolidWorks, AutoCAD, Mastercam).
• Familiarity with continuous improvement, lean manufacturing tools and Six Sigma methodology.
• A self-starter, driven individual with excellent problem-solving, communication, and project management skills.
• Ideal candidate will have extensive metal forming fabrication experience for both automotive and non-automotive customers