Reporting to the VP of Operations, the Plant Manager is responsible for all facets of the operational side of the business; optimizing the extrusion, and fabrication and packaging processes, maintenance of our plant and equipment, ensuring compliance in the discharge of industrial by-product, and managing a team of Production Supervisors, Technicians, and Maintenance personnel.
DUTIES AND RESPONSIBILITIES
The duties and responsibilities of the Plant Manager are detailed below, but not limited to the following:
- Ensure the readiness and performance of operating equipment and services to support ALMAG's operations teams.
- Ownership of the Extrusion, Fabrication, and Packaging Processes from material staging, to fabrication, to packaging, and safe/organized storage of finished product, continuously improving workflows to optimize capacity.
- Ensure adherence to daily production schedules and proactively communicate any delays or issues.
- Develop and execute a preventative maintenance program for all key plant equipment.
- Oversee plant-wide quality functions to ensure alignment with the company's quality policy.
- Accountability for resolving quality issues, ensuring timely resolution.
- Analyse production metrics, identify bottlenecks, and implement corrective actions to improve throughput and reduce downtime.
- Ensure cost-effective operations by managing resources efficiently and reducing waste.
- Maintain a safe, compliant, and productive workplace by enforcing PPE use, ensuring optimal product flow, keeping certifications current, organizing workstations, and maintaining proper tool inventory.
- Ensure compliance with municipal bylaws while working towards the highest practical level of responsibility.
- Establish and maintain housekeeping standards throughout the facility.
- Conduct safety audits, support incident investigations, and implement corrective/preventive actions.
- Drive zero-injury culture by embedding safety into all plant activities.
- Lead and manage the team in alignment with ALMAG's PROUD values.
- Set clear performance goals for team members, monitor progress, and hold individuals accountable against targets and results.
- Support, guide, and oversee talent development and workforce requirements.
- Train, coach, mentor, and engage team members to foster collaboration and drive success.
- Schedule regular team meetings to review progress, address challenges, and adjust plans as necessary.
- Establish measurable goals, KPIs, and drive accountability while conducting performance evaluations based on data and results.
- Create and maintain a visual management board to track KPIs, identify gaps, and implement corrective actions.
- Champion succession planning to build bench strength for critical roles.
- Build and maintain relationships with key suppliers and strive for strategic partnerships.
- Review contracts and service agreements to optimize costs and ensure reliability of supply.
- Collaborate cross-functionally with other departments (Engineering, Quality, Maintenance) to ensure seamless operations and business alignment.
- Ensure financial targets are achieved by monitoring costs and implementing efficiency initiatives.
- Foster a culture of problem-solving and innovation across the plant.
- Identify opportunities to enhance productivity, improve efficiency, safety, quality and drive continuous improvement.
- Benchmark plant performance against industry standards and competitors to maintain competitive advantage.
Requirements
MINIMUM QUALIFICATIONS
Education/Experience
- Bachelor's Degree in Engineering, Administration, or Facility management, or equivalent experience
- Minimum 5 years of leadership experience in manufacturing
- Knowledge and experience in aluminium extrusion processes is an asset
- Proficient in reading blueprints and schematics, an asset
- Skilled in developing production systems, including process optimization, containment, process flow, control plans, equipment installation projects, etc.
- Strong root cause problem-solving skills using tools such as fishbone, pareto, 5 whys, and 8D.
- Experience in fast-paced environment is considered an asset.
- Experience requirements assessed based on the complexity of processes managed and technical expertise.
Technical Skills/Competence
- Exceptional organizational skills with proven ability to lead large, multi-project initiatives.
- Experience in complex problem solving, process control planning, manufacturing tooling, machine set-up, standard work instructions, and continuous improvement including Lean, Six Sigma and 5S.
- Demonstrates humility, passion for progress, and curiosity.
- Strong leadership, and team-building skills with the ability to coach, mentor, and motivate.
- Proven track record of successfully transforming operations.
- High energy and self-motivated, with the ability to inspire teams to achieve excellence.
- Strong proficiency in English, both written and spoken.
- Acts as a role model for the company's Core Values and holds team members accountable.
- Strong time management skills with a focus on collaboration and employee relationship building.
- Thrives under pressure, bringing innovation and results-driven focus.
Benefits
We offer a full and competitive benefits package including:
- Profit sharing
- Health care spending account
- Education assistance program
- Health and dental
- Life AD&D
- Gym memberships